SAC Cable
Factory-Direct Supply Spaced Aerial Cable — 3-Layer XLPE Covered, AAC Conductor

Product Range Overview  |  ICEA S-66-524 & IEC 60502-2 Compliant
15/25/35 kV
3 Classes
25–240 mm²
XLPE
ICEA S-66-524
IEC 60502-2
Both standards supported · 15/25/35 kV classes · North America, Latin America & International markets
CNAS Certified
|
ILAC-MRA Recognized
|
ISO 9001 / 14001 / 45001
Response within 3 hours during business hours.
SAC Cable ICEA S-66-524 / IEC 60502-2
SAC Cable — Spaced Aerial Cable 3-Layer XLPE Covered
Factory Direct
MOQ: 1000m
Delivery: 15–60 Days

Precision Manufacturing to Global Standards

1:1 Spec Matching: Full alignment with your technical drawings and tender documents.

Multi-Voltage Production: 15 kV, 25 kV and 35 kV lines under ICEA S-66-524 & IEC 60502-2.

Material Integrity: Circular compacted AAC conductor & 3-layer XLPE/HDPE UV-resistant covering.

SAC Cable Cross-Section Select voltage class to inspect 3-layer covering structure
Outer Insulation1.91 mm · PE/XLPE · UV & Weather Resistant Inner Insulation1.91 mm · PE/XLPE · Natural Color Conductor Shield0.60 mm · Semi-Conducting, Black Aluminum ConductorStranded, Circular Compacted AAC
ICEA S-66-524 IEC 60502-2 GB/T 14049 ASTM B-231 75/90°C Rated

All three voltage classes share the same 3-layer construction — conductor shield + inner insulation + outer insulation. Cross-section diameter and layer thicknesses are drawn to scale.

Available Sizes & Specifications 15 kV · 9 sizes from 25 to 240 mm² · 3-Layer AAC/XLPE/HDPE(XLPE)
Size
mm²
Min Wires
No.
Shield
mm
Inner Ins.
mm
Outer Ins.
mm
OD
mm
Break Load
N
Weight
kg/km
2560.601.911.9115.23,762221
3560.601.911.9116.25,177261
5060.601.911.9117.37,011310
70120.601.911.9119.010,354390
95150.601.911.9120.813,727486
120150.601.911.9122.017,339568
150150.601.911.9123.721,033664
185300.601.911.9125.326,732785
240300.601.911.9127.634,679973

Compliant with ICEA S-66-524 & IEC 60502-2 (GB/T 14049). Custom sizes available — request a TDS.

Request Quote with Full Specs

We match your tender standard — ICEA, IEC, GB/T or others.

CNAS Laboratory Testing — Per-Order Report

For every SAC cable order, we arrange a project-specific CNAS test report through Shanghai National Center of Testing and Inspection for Electric Cable and Wire — CNAS accredited, ILAC-MRA recognized. The reference report below is from our LV cable production and demonstrates the test scope, documentation quality and rigor we apply to every cable we ship.

Reference Report · 0.6/1kV ABC Cable 4×120mm² · HD 626 & IEC 60811 Report No. CT25-05202 · Example of testing rigor · SAC reports issued per order under ICEA S-66-524 / IEC 60502-2
Per-Order SAC Testing Available
CNAS Accredited · ILAC-MRA
SAC Scope: ICEA S-66-524 / IEC 60502-2
CNAS Test Report cover — reference example from LV ABC Cable 4×120
REFERENCE EXAMPLE
View Example

Tests Included in Your SAC Cable CNAS Report:

Conductor Construction, Diameter & Lay Direction (ASTM B-231 AAC)
Conductor Shield Thickness & Semi-Conducting Properties
Inner & Outer Insulation Thickness & Concentricity
DC Resistance at 20°C & AC High Voltage Test (per voltage class)
Tensile Strength, Elongation & Hot Set Test at 150°C (XLPE)
Weathering Resistance, Carbon Black Content & Conductor Breaking Force
All tests conducted under ICEA S-66-524 & IEC 60502-2. Pass/Fail results documented in a project-specific report issued with your order.
Request CNAS Testing Quote

SAC Cable Technical Performance

Weather & UV Resistance

3-layer PE/XLPE covering with carbon black withstands -40°C to +90°C, prolonged UV and tropical humidity.

Reduced Outages

Covered conductor design cuts storm-related and vegetation-contact outages by up to 70% vs bare ACSR lines.

Enhanced Safety

Covered conductors eliminate phase-to-phase faults and reduce wildlife contacts — fault rate reduced 4–6× vs bare lines.

Compact Corridor

Spacer-supported design enables closer phase spacing — 30–50% narrower right-of-way than bare ACSR transmission.

General Technical Data
Service Voltage 15 / 25 / 35 kV
Conductor Material Stranded, Circular Compacted AAC
Covering Material 3-Layer PE/XLPE · Black, UV Resistant
Max. Operating Temp. 90°C (XLPE) / 75°C (PE)
Short-Circuit Temp. 250°C (max 5s)
Min. Installation Temp. -20°C
Min. Bending Radius 10× Overall Diameter (10D)
Standards ICEA S-66-524 · IEC 60502-2 · GB/T 14049
Conductor Size Range 25 – 240 mm² (9 sizes)
Get SAC Cable Quote Now
Free Sample Available Custom Configuration Supported

Certifications & Quality Assurance

Certified Management Systems & Qualifications
ISO 9001 Certificate
ISO 9001 Quality Management System
ISO 14001 Certificate
ISO 14001 Environmental Management
ISO 45001 Certificate
ISO 45001 Occupational Health & Safety
CNAS Laboratory Accreditation
CNAS Accredited Laboratory
ILAC-MRA Mutual Recognition
ILAC-MRA Mutual Recognition Arrangement
State Grid Qualified Supplier
State Grid Qualified Supplier
Compliance Documentation
PASS PDF
Full Type Test Report

Complete electrical & mechanical test data per ASTM B232

PASS PDF
Routine Test Certificate

Batch-level inspection data issued per production order

PASS PDF
ISO Certificate Copies

Ready-to-submit certification documents for tender bids

Full Type Test Reports Available — All documentation ready for immediate provisioning upon order confirmation.
Pre-shipment inspection (PSI) coordination During-production inspection (DPI) support Factory audit & witness testing available
Get Quote + Compliance Docs

Global Project References

ZD Cable's conductors and power cables are powering grid infrastructure across Africa, Southeast Asia, Europe, and beyond. Here are some of our recent deliveries.

Overhead conductor shipment to Mozambique for grid expansion Africa

Overhead Conductor Supply for Mozambique Grid Expansion

Mozambique March 2026 Multi-Product

Supplied a full range of overhead conductors — including ACSR, ABC Cable, and HDBC bare conductors — for grid expansion and rural electrification projects. All products manufactured to IEC and BS standards with CNAS-verified test reports. UV-resistant coatings applied for tropical climate durability.

IEC & BS Compliant CNAS Test Reports Tropical UV Coating Fumigated Export Drums
1000km AAC conductor export to Vietnam Southeast Asia

1,000 KM Bare Conductor Export to Vietnam — 25 Day Production

Vietnam December 2025 AAC Conductor

Completed production and delivery of 1,000 kilometers of All Aluminum Conductor (AAC) for overhead transmission and distribution lines in just 25 days — demonstrating ZD Cable's large-scale production capability for urgent infrastructure timelines. Manufactured to IEC, ASTM, and EN standards.

1,000 km Volume 25-Day Turnaround IEC/ASTM/EN Standards Full QA Documentation
Multi-product cable shipment to Myanmar power grid Southeast Asia

Multi-Product Cable Supply for Myanmar Power Grid

Myanmar March 2026 ABC · SAC · AW-OC · 12kV

Delivered a comprehensive cable package for Myanmar's power sector — including ABC Cable for urban electrification, SAC Cable for overhead networks, AW-OC Cable for weather resistance, and 12kV power cable for industrial transmission. All cables engineered for Southeast Asia's tropical climate conditions.

4 Product Categories Climate-Adapted Design Full QA Inspection ISO 780 Export Packaging
Armored power cable shipment to Albania Europe

Armored Power Cables Shipped to Support Albanian Infrastructure

Albania December 2025 Armored Cable

Shipped armored low-voltage power cables from Qingdao port to Albania for industrial and underground infrastructure applications. Featuring copper conductors with XLPE insulation, PVC outer sheath, and Aluminum Wire Armour (AWA) layer for direct burial and demanding industrial environments.

Cu/XLPE/AWA/PVC Direct Burial Rated European Market Pre-Shipment QA

Company Introduction - ZD CABLE

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Factory Area
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Annual Capacity
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Export Destinations
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Partner Units

International Manufacturing Standards

Standardized for Global Grids: ASTM B232, IEC 61089, AS 3607, BS EN 50182, GOST 839 compliant.
One-stop Compliance: Tailored technical solutions for any regional tender.

Specialized Production Lines

Dedicated Production Flow: Independent lines for rod drawing, stranding, and cabling.
Process Stability: Routine in-line checks ensure consistent output.

Systematic Quality Testing

In-house Test Center: Full mechanical and electrical verification before delivery.
Batch-Level Assurance: Inspected to ISO 9001 and State Grid protocols.

ZD Cable factory stranding machine producing aluminum conductor for ABC cable, with a finished reel of black insulated ABC cable visible in the background
Close-up of the raised ridge on the black XLPE insulation of an ABC cable conductor at ZD Cable's factory
Talk to Our Sales Engineer

Direct factory contact. No middleman.

Packaging & Shipment Preparation

Order-to-Delivery Workflow
01 Spec Lock
02 Production + QA
03 Packing & Customs
04 Dispatch Tracking
Pre-Shipment Document Pack
  • Commercial Invoice & Packing List
  • Bill of Lading / Waybill
  • Certificate of Origin (if required)
  • Routine / Type Test Report Copy
  • Inspection Record (third-party on request)
Delivery Capability

Delivery Capability & Commitment

15-90 Days Production Lead Time

From order confirmation to ready-for-shipment — standard ACSR Pelican specifications

24h Order Response
100% Loading Proof
Weekly Transit Update
Order-to-Delivery Workflow
01
Spec Lock

Confirm conductor spec, drum length, marking & contract terms

02
Production + QA

Manufacturing and routine tests per approved datasheet

03
Packing & Customs

Export packing, loading inspection & shipping doc preparation

04
Dispatch Tracking

ETD/ETA updates & coordination until arrival

Supported Incoterms
EXW FOB CFR CIF DDP
Get Quote with Delivery Plan
Delivery Promise
  • Confirmed ETD plan

    Delivery schedule locked before mass production starts

  • Split-shipment available

    Partial dispatch option for urgent project milestones

  • Delay risk safeguard

    Warning and corrective action plan within 72 hours

Pre-Shipment Document Pack
  • Commercial Invoice & Packing List
  • Bill of Lading / Waybill
  • Certificate of Origin (if required)
  • Routine / Type Test Report Copy
  • Inspection Record (third-party on request)

Request Quotation

Fill in the specs. Get your price & technical sheet.








    Get Your ACSR Quote

    Direct from the factory floor in Henan, China — we manufacture ACSR conductors to ASTM, IEC, BS, and other standards for utility and EPC projects.

    • Spec verified to ASTM B232 / IEC 61089 / BS EN 50182
    • Senior engineer reply within 24 hours
    • Direct factory pricing — no middleman markup
    • CNAS test reports available on request

    Henan Zhong Dong Cable Co., Ltd.
    3,000,000+ km annual output · Serving 50+ countries

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