SAC Cable
Factory-Direct Supply
Spaced Aerial Cable — 3-Layer XLPE Covered, AAC Conductor
Precision Manufacturing to Global Standards
1:1 Spec Matching: Full alignment with your technical drawings and tender documents.
Multi-Voltage Production: 15 kV, 25 kV and 35 kV lines under ICEA S-66-524 & IEC 60502-2.
Material Integrity: Circular compacted AAC conductor & 3-layer XLPE/HDPE UV-resistant covering.
All three voltage classes share the same 3-layer construction — conductor shield + inner insulation + outer insulation. Cross-section diameter and layer thicknesses are drawn to scale.
| Size mm² | Min Wires No. | Shield mm | Inner Ins. mm | Outer Ins. mm | OD mm | Break Load N | Weight kg/km |
|---|---|---|---|---|---|---|---|
| 25 | 6 | 0.60 | 1.91 | 1.91 | 15.2 | 3,762 | 221 |
| 35 | 6 | 0.60 | 1.91 | 1.91 | 16.2 | 5,177 | 261 |
| 50 | 6 | 0.60 | 1.91 | 1.91 | 17.3 | 7,011 | 310 |
| 70 | 12 | 0.60 | 1.91 | 1.91 | 19.0 | 10,354 | 390 |
| 95 | 15 | 0.60 | 1.91 | 1.91 | 20.8 | 13,727 | 486 |
| 120 | 15 | 0.60 | 1.91 | 1.91 | 22.0 | 17,339 | 568 |
| 150 | 15 | 0.60 | 1.91 | 1.91 | 23.7 | 21,033 | 664 |
| 185 | 30 | 0.60 | 1.91 | 1.91 | 25.3 | 26,732 | 785 |
| 240 | 30 | 0.60 | 1.91 | 1.91 | 27.6 | 34,679 | 973 |
| Size mm² | Min Wires No. | Shield mm | Inner Ins. mm | Outer Ins. mm | OD mm | Break Load N | Weight kg/km |
|---|---|---|---|---|---|---|---|
| 25 | 6 | 0.70 | 3.18 | 3.18 | 20.1 | 3,762 | 356 |
| 35 | 6 | 0.70 | 3.18 | 3.18 | 21.1 | 5,177 | 404 |
| 50 | 6 | 0.70 | 3.18 | 3.18 | 22.2 | 7,011 | 461 |
| 70 | 12 | 0.70 | 3.18 | 3.18 | 23.9 | 10,354 | 555 |
| 95 | 15 | 0.70 | 3.18 | 3.18 | 25.7 | 13,727 | 664 |
| 120 | 15 | 0.70 | 3.18 | 3.18 | 26.9 | 17,339 | 755 |
| 150 | 15 | 0.70 | 3.18 | 3.18 | 28.6 | 21,033 | 864 |
| 185 | 30 | 0.70 | 3.18 | 3.18 | 30.2 | 26,732 | 997 |
| 240 | 30 | 0.70 | 3.18 | 3.18 | 32.5 | 34,679 | 1,203 |
| Size mm² | Min Wires No. | Shield mm | Inner Ins. mm | Outer Ins. mm | OD mm | Break Load N | Weight kg/km |
|---|---|---|---|---|---|---|---|
| 25 | 6 | 0.70 | 4.45 | 3.18 | 22.6 | 3,762 | 439 |
| 35 | 6 | 0.70 | 4.45 | 3.18 | 23.6 | 5,177 | 491 |
| 50 | 6 | 0.70 | 4.45 | 3.18 | 24.7 | 7,011 | 552 |
| 70 | 12 | 0.70 | 4.45 | 3.18 | 26.4 | 10,354 | 652 |
| 95 | 15 | 0.70 | 4.45 | 3.18 | 28.2 | 13,727 | 768 |
| 120 | 15 | 0.70 | 4.45 | 3.18 | 29.4 | 17,339 | 864 |
| 150 | 15 | 0.70 | 4.45 | 3.18 | 31.1 | 21,033 | 980 |
| 185 | 30 | 0.70 | 4.45 | 3.18 | 32.7 | 26,732 | 1,119 |
| 240 | 30 | 0.70 | 4.45 | 3.18 | 35.0 | 34,679 | 1,334 |
Compliant with ICEA S-66-524 & IEC 60502-2 (GB/T 14049). Custom sizes available — request a TDS.
We match your tender standard — ICEA, IEC, GB/T or others.
CNAS Laboratory Testing — Per-Order Report
For every SAC cable order, we arrange a project-specific CNAS test report through Shanghai National Center of Testing and Inspection for Electric Cable and Wire — CNAS accredited, ILAC-MRA recognized. The reference report below is from our LV cable production and demonstrates the test scope, documentation quality and rigor we apply to every cable we ship.
Tests Included in Your SAC Cable CNAS Report:
SAC Cable Technical Performance
Weather & UV Resistance
3-layer PE/XLPE covering with carbon black withstands -40°C to +90°C, prolonged UV and tropical humidity.
Reduced Outages
Covered conductor design cuts storm-related and vegetation-contact outages by up to 70% vs bare ACSR lines.
Enhanced Safety
Covered conductors eliminate phase-to-phase faults and reduce wildlife contacts — fault rate reduced 4–6× vs bare lines.
Compact Corridor
Spacer-supported design enables closer phase spacing — 30–50% narrower right-of-way than bare ACSR transmission.
Certifications & Quality Assurance
Complete electrical & mechanical test data per ASTM B232
Batch-level inspection data issued per production order
Ready-to-submit certification documents for tender bids
Global Project References
ZD Cable's conductors and power cables are powering grid infrastructure across Africa, Southeast Asia, Europe, and beyond. Here are some of our recent deliveries.
Africa
Overhead Conductor Supply for Mozambique Grid Expansion
Supplied a full range of overhead conductors — including ACSR, ABC Cable, and HDBC bare conductors — for grid expansion and rural electrification projects. All products manufactured to IEC and BS standards with CNAS-verified test reports. UV-resistant coatings applied for tropical climate durability.
Southeast Asia
1,000 KM Bare Conductor Export to Vietnam — 25 Day Production
Completed production and delivery of 1,000 kilometers of All Aluminum Conductor (AAC) for overhead transmission and distribution lines in just 25 days — demonstrating ZD Cable's large-scale production capability for urgent infrastructure timelines. Manufactured to IEC, ASTM, and EN standards.
Southeast Asia
Multi-Product Cable Supply for Myanmar Power Grid
Delivered a comprehensive cable package for Myanmar's power sector — including ABC Cable for urban electrification, SAC Cable for overhead networks, AW-OC Cable for weather resistance, and 12kV power cable for industrial transmission. All cables engineered for Southeast Asia's tropical climate conditions.
Europe
Armored Power Cables Shipped to Support Albanian Infrastructure
Shipped armored low-voltage power cables from Qingdao port to Albania for industrial and underground infrastructure applications. Featuring copper conductors with XLPE insulation, PVC outer sheath, and Aluminum Wire Armour (AWA) layer for direct burial and demanding industrial environments.
Company Introduction - ZD CABLE
International Manufacturing Standards
Standardized for Global Grids: ASTM B232, IEC 61089, AS 3607, BS EN 50182, GOST 839 compliant.
One-stop Compliance: Tailored technical solutions for any regional tender.
Specialized Production Lines
Dedicated Production Flow: Independent lines for rod drawing, stranding, and cabling.
Process Stability: Routine in-line checks ensure consistent output.
Systematic Quality Testing
In-house Test Center: Full mechanical and electrical verification before delivery.
Batch-Level Assurance: Inspected to ISO 9001 and State Grid protocols.
Direct factory contact. No middleman.
Packaging & Shipment Preparation
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Commercial Invoice & Packing List
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Bill of Lading / Waybill
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Certificate of Origin (if required)
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Routine / Type Test Report Copy
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Inspection Record (third-party on request)
Delivery Capability & Commitment
From order confirmation to ready-for-shipment — standard ACSR Pelican specifications
Confirm conductor spec, drum length, marking & contract terms
Manufacturing and routine tests per approved datasheet
Export packing, loading inspection & shipping doc preparation
ETD/ETA updates & coordination until arrival
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Confirmed ETD plan
Delivery schedule locked before mass production starts
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Split-shipment available
Partial dispatch option for urgent project milestones
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Delay risk safeguard
Warning and corrective action plan within 72 hours
- Commercial Invoice & Packing List
- Bill of Lading / Waybill
- Certificate of Origin (if required)
- Routine / Type Test Report Copy
- Inspection Record (third-party on request)