NA2XBY YJLV62 cable aluminum conductor single core

LOW VOLTAGE CABLE

NA2XBY – YJLV62 (AL/XLPE/STA/PVC) Single Core

Single-core NA2XBY Cable is a steel-tape armoured, aluminium-conductor, XLPE insulated, PVC sheathed low-voltage power cable manufactured in accordance with IEC 60502-1 for power networks up to and including 0.6/1 kV. Under the German VDE 0276-603 designation, NA2XBY refers to a standard-type cable (N) with aluminium conductor (A), XLPE insulation (2X), steel tape armour (B) and PVC outer sheath (Y), providing enhanced mechanical protection with reduced cable weight for installations exposed to impact, crushing, vibration or rodent damage.

Single-core NA2XBY Cable is designed as a steel-tape armoured low-voltage power cable for fixed installation where additional mechanical protection is required and where reduced cable weight is preferred. It consists of an aluminium conductor, XLPE insulation, an inner PVC bedding, double non-magnetic steel-tape armour and a PVC outer sheath, allowing the cable to be installed in conditions involving mechanical stress, crushing risk or rodent exposure, such as direct burial in stony soil, in tunnels or in heavy industrial environments.

Cable Construction

  • Conductor: Plain aluminium or aluminium alloy, class 1 (solid) or class 2 (stranded), constructed according to IEC 60228.
  • Insulation: Extruded cross-linked polyethylene (XLPE), suitable for a maximum conductor temperature of 90 °C in normal operation.
  • Inner covering (bedding): Extruded PVC applied over the insulation, providing a separation layer and a bed for the armour.
  • Armour: Two helically-applied non-magnetic steel tape layers, with the outer tape approximately centred over the gap of the inner tape, in accordance with IEC 60502-1 Clause 12.7.
  • Outer sheath: Extruded PVC applied over the armour, providing mechanical, moisture and chemical protection.

NA2XBY Cable Designations

Designation Description
NA2XBY RE Single-core aluminium conductor, round solid (class 1), XLPE insulated, double non-magnetic steel-tape armoured, PVC sheathed
NA2XBY RM Single-core aluminium conductor, round stranded (class 2), XLPE insulated, double non-magnetic steel-tape armoured, PVC sheathed
NA2XBY SM Single-core aluminium conductor, shaped stranded, XLPE insulated, double non-magnetic steel-tape armoured, PVC sheathed (large cross-sections)
N2XBY Single-core copper conductor version, XLPE insulated, double non-magnetic steel-tape armoured, PVC sheathed
NA2XRY Single-core round steel-wire armoured alternative, aluminium conductor, XLPE insulated, PVC sheathed

For standard single-core NA2XBY cable, the key distinction is the combination of a single aluminium conductor with XLPE thermoset insulation, double non-magnetic steel-tape armour and a PVC outer sheath, rated at 0.6/1 kV (Um = 1.2 kV) in accordance with IEC 60502-1. The designation NA2XBY itself is defined under VDE 0276-603 in the German cable nomenclature system. Compared with copper-conductor N2XBY, NA2XBY offers significantly lower overall cable weight and reduced material cost, which is particularly valuable for armoured cables where the armour layer already adds substantial mass.

The use of non-magnetic steel tape armour complies with IEC 60502-1 Clause 12.2, which requires the armour of single-core AC cables to be non-magnetic in order to avoid eddy-current and hysteresis losses. Single-core NA2XBY is therefore suitable for both alternating-current and direct-current distribution circuits, while providing the full mechanical protection of a double-tape armoured construction.

Typical Applications

  • Low-voltage AC distribution circuits up to 0.6/1 kV with mechanical protection requirements
  • DC distribution circuits up to 1.5 kV DC, including traction, rail and industrial drive systems
  • Utility and industrial installations where mechanical protection and reduced cable weight are both required
  • Direct burial in stony, uneven or aggressive soil
  • Cable tunnels, ducts and underground cable channels with rodent risk
  • Large-section single-core feeders where weight and cost are critical factors

Internationally, single-core NA2XBY is a 0.6/1 kV single-core aluminium steel-tape armoured XLPE/PVC power cable defined under IEC 60502-1, and is often cross-referenced with designations such as AL/XLPE/STA/PVC 1-core and YJLV22 1× under the Chinese GB standard.

Single-core NA2XBY Cable is manufactured for low-voltage power distribution systems with rated voltage up to and including 0.6/1 kV, in accordance with IEC 60502-1, with cable designation NA2XBY defined under VDE 0276-603. The cable is intended for power distribution circuits requiring additional mechanical protection and is suitable for fixed installation in tunnels, ducts, direct burial and industrial environments.

Technical Characteristics

Applicable Standard IEC 60502-1; cable designation NA2XBY per VDE 0276-603
Standard Scope Single-core aluminium-conductor XLPE insulated, steel-tape armoured, PVC sheathed power cables, rated voltage up to and including 0.6/1 kV
Rated Voltage U0/U = 0.6/1 kV (Um = 1.2 kV)
Conductor Material Plain aluminium or aluminium alloy, class 1 (solid) or class 2 (stranded) per IEC 60228
Number of Cores 1 (single-core)
Insulation Material XLPE, cross-linked polyethylene
Inner Covering Extruded PVC bedding between insulation and armour
Armour Type Double steel tape, helically applied per IEC 60502-1 Clause 12.7 (magnetic; for AC single-core circuits, non-magnetic armour is recommended)
Outer Sheath Material PVC, polyvinyl chloride, black as standard
Normal Operating Temperature Maximum conductor temperature: 90°C
Overload Temperature Maximum conductor temperature: 130°C
Short-Circuit Temperature Maximum conductor temperature: 250°C, duration not exceeding 5 seconds
Installation Method Fixed installation in tunnels, ducts, conduits, cable channels, or directly buried in ground including stony and mechanically demanding routes
No. of Cores and
Nominal Cross Section
Nominal
Insulation
Thickness
Nominal Non-magnetic
Steel Tape Thickness
Nominal
Sheath
Thickness
Approx.
Overall Diameter
Approx. Weight Max. D.C. Resistance
of Conductor at 20℃
Cu Al Cu Al
No. × mm² mm mm mm mm kg/km kg/km Ω/km Ω/km
1×10 0.7 0.2 1.4 11.0 245 179 1.83 3.08
1×16 0.7 0.2 1.4 11.8 314 215 1.15 1.91
1×25 0.9 0.2 1.4 13.4 429 276 0.727 1.20
1×35 0.9 0.2 1.4 14.4 535 323 0.524 0.868
1×50 1.0 0.2 1.4 15.9 676 385 0.387 0.641
1×70 1.1 0.2 1.5 17.8 906 492 0.268 0.443
1×95 1.1 0.2 1.6 19.8 1184 610 0.193 0.320
1×120 1.2 0.2 1.6 21.4 1441 710 0.153 0.253
1×150 1.4 0.2 1.7 23.5 1745 848 0.124 0.206
1×185 1.6 0.2 1.7 25.5 2134 1003 0.0991 0.164
1×240 1.7 0.2 1.8 28.2 2704 1237 0.0754 0.125
1×300 1.8 0.2 1.9 30.8 3321 1480 0.0601 0.100
1×400 2.0 0.2 2.0 34.6 4232 1857 0.0470 0.0778
1×500 2.2 0.5 2.2 39.5 5664 2657 0.0366 0.0605
1×630 2.4 0.5 2.3 43.8 7143 3239 0.0283 0.0469
Download Datasheet PDF

Electrical Tests

  • Conductor resistance test
  • AC voltage test (3.5 kV, 5 min) on every manufactured length
  • Insulation resistance test at ambient temperature
  • Insulation resistance test at maximum operating temperature (90 °C)
  • Spark test on the PVC inner covering (bedding)
  • 4-hour voltage test (type test)

Mechanical Tests

  • Tensile strength and elongation tests on XLPE insulation and PVC sheath before and after ageing
  • Low-temperature bending and impact tests on insulation and sheath
  • Measurement of steel-tape armour thickness against IEC 60502-1 Table 10
  • Verification of armour overlap and gap between adjacent turns of each tape

Physical and Material Tests

  • Hot set test for XLPE insulation
  • Pressure test at high temperature for PVC inner covering and outer sheath
  • Heat shock (crack resistance) test for PVC inner covering and outer sheath
  • Shrinkage test for XLPE insulation and PVC sheath
  • Galvanizing / corrosion-resistance check of steel armour tapes

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Selected Product: NA2XBY – YJLV62 (AL/XLPE/STA/PVC) Single Core