KS 04-1022

Kenya Bureau of Standards

KS 04-1022 / KS 1022:2016

The official Kenya Standard specifying design, material, and performance requirements for 600/1000 V PVC-insulated single-phase concentric cables with copper or aluminium conductors, for use in electricity supply and distribution networks.

Voltage: 600/1000 V
Conductor: Cu / Al
Max Temp: 70 °C
Issuing Body: KEBS
Edition: 2016

Standard Overview

Standard NumberKS 04-1022 / KS 1022:2016
Issuing BodyKenya Bureau of Standards (KEBS)
Voltage Rating600/1000 V
Cable TypeSingle-Phase Concentric
Conductor MaterialCopper or Aluminium
Max. Operating Temperature70 °C
Related StandardsIEC 60502-1, BS 4553, KS IEC 60228

Scope of Application

Cables manufactured under this standard are designed for use on earthed neutral distribution systems at nominal voltages up to 1,000 V between phases and 600 V to earth. They are widely used for last-mile power distribution and service entrance connections in Kenya, suitable for both underground installation and general wiring applications in wet or dry environments.

Cable Construction

Cables conforming to KS 04-1022 feature a concentric construction — a stranded central phase conductor is surrounded by an evenly distributed concentric neutral layer, providing both the return current path and mechanical protection.

Layer 1
Phase Conductor

Class 2 circular stranded annealed copper or aluminium (per KS IEC 60228). Left-hand direction of lay.

Layer 2
PVC Insulation

Red PVC compound Type TI 1, applied by extrusion. Spark-tested at 6 kV a.c. (4–16 mm²) or 10 kV a.c. (25–35 mm²).

Layer 3
Concentric Neutral

Plain annealed copper or aluminium wires, right-hand lay. Lay ratio: 8× to 16× the mean outer diameter.

Layer 4
PVC Oversheath

Black PVC compound, spark-tested. Embossed with voltage rating, standard number, manufacturer ID, and conductor size.

Available Sizes

Copper Conductor Cables
Nominal Area (mm²) Approx. OD (mm) Max DC Resistance at 20 °C (Ω/km)
49.754.61
610.723.08
1011.731.83
1612.781.15
2514.880.727
3516.750.524
Aluminium Conductor Cables
Nominal Area (mm²) Approx. OD (mm) Max DC Resistance at 20 °C (Ω/km)
1012.213.08
1613.341.91
2514.881.20
3516.750.868

Quality & Testing Requirements

All cables produced to KS 04-1022 must pass the following mandatory tests:

Spark Test — Insulation6 kV a.c. for 4–16 mm²; 10 kV a.c. for 25–35 mm². No breakdown permitted.
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High-Voltage Test — Completed Cable3,500 V r.m.s. between phase and neutral for 5 minutes. No breakdown permitted.
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Insulation ResistanceMinimum 5 MΩ per 1,000 m at 20 °C, measured at ≥500 V d.c. after 1 minute.
Conductor DC ResistanceMust not exceed tabulated values when corrected to 20 °C per KS IEC 60228.

Installation Requirements

Min. Bending Radius
8 × overall cable diameter
Min. Install Temperature
Above 0 °C (for 24 h prior)
Cable End Sealing
Both ends sealed against moisture
Post-Install Test (Rec.)
3,500 V d.c. for 15 minutes

Why It Matters for the Kenyan Market

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Mandatory Compliance

KS 04-1022 compliance is mandatory for cables sold and installed in Kenya under the Kenya Standards Order. All cables supplied to Kenya Power and Lighting Company (KPLC) procurement specifications are required to conform to this standard. Selecting KS 04-1022-compliant cables ensures regulatory acceptance, compatibility with the Kenyan grid infrastructure, and long-term reliability in tropical operating conditions.

Official Standards & References

KEBS
KS 1022:2016 — Full Standard Document Kenya Bureau of Standards (KEBS) Webstore
View Standard ↗
IEC
IEC 60502-1 — Power Cables with Extruded Insulation (≤ 1 kV) International Electrotechnical Commission (IEC) Webstore
View Standard ↗
KEBS
KS IEC 60228 — Conductors of Insulated Cables Kenya Bureau of Standards (KEBS) Webstore
Visit KEBS ↗

Other Standards?

Products of KS 04-1022

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